Furnace Pilot Light Won't Stay Lit: Causes and Fixes

When a furnace pilot light won’t stay lit, the cause is usually a worn thermocouple, a dirty pilot orifice, a draft, or a gas supply problem. First, find out whether your furnace even has a pilot. Older furnaces often have a standing pilot that burns all the time, while newer ones use an electronic igniter and have no pilot flame at all, so the troubleshooting is different. Here is how to tell which you have, what to check, and when to stop.

Does Your Furnace Have a Pilot Light?

A standing pilot is a small flame that burns all the time, visible through a small window or behind the lower panel. A newer furnace uses a hot surface igniter, a small element that glows orange for a few seconds, and then the burners light. There is no flame waiting in the background.

If you are not sure, look at the label inside the furnace door. A pilot-lit furnace will have lighting instructions with a gas knob marked Off, Pilot, and On. A furnace with an igniter will not. If it has a pilot, it is an older furnace. Some furnaces have an intermittent pilot that a spark lights each time heat is called for; those are not relit by hand.

Why a Standing Pilot Won't Stay Lit

  • Worn or dirty thermocouple. This thin probe sits in the pilot flame and produces a tiny current that holds the gas valve open. If it is worn, bent, or sooty, the valve closes and the pilot goes out. The classic sign is a pilot that lights while you hold the knob and dies when you let go.
  • Dirty pilot orifice. The opening that feeds the pilot is tiny. Dust, rust flakes, and spider webs can narrow it, leaving a weak, yellow, lazy flame that cannot heat the thermocouple.
  • Drafts. A gust from a garage door, a loose closet door, or a vent problem can blow the pilot out.
  • Gas supply. A partly closed supply valve or a failing gas control valve can starve the pilot.

In the Sacramento area, a furnace sits idle for most of the summer. The first cold morning in the fall is when a dusty orifice, a webbed-over pilot tube, or a tired thermocouple finally shows itself.

If Your Furnace Has No Pilot: Igniter and Flame Sensor

On a newer furnace, the same symptom shows up differently. The igniter glows and the burners light, then shut off after a few seconds. That points to the flame sensor, a thin metal rod in the burner flame that proves the burners are on. When carbon coats the rod, the furnace cannot sense the flame and closes the gas valve. After a few failed tries, many furnaces lock out for a while.

If the igniter never glows, it may be cracked or worn out. Cleaning a flame sensor and testing an igniter are jobs for a technician, and a heating tune-up each fall is a good time to have both looked at. The maintenance plan is $14.49 a month per system, with a cooling tune-up in spring and a heating tune-up in fall.

How to Relight a Standing Pilot Safely

Follow the lighting instructions on the label inside your furnace. Steps and wait times differ by model. The general sequence looks like this:

  1. Check for gas first. If you smell gas, do not light anything. See the next section.
  2. Thermostat off. Turn it to Off or its lowest setting.
  3. Turn off the power to the furnace. Use the furnace switch or its breaker.
  4. Gas knob to Off. Wait the time on the label, usually about five minutes, so any gas can clear.
  5. Check for gas again. After the wait, if you smell gas, stop. Do not light anything.
  6. Knob to Pilot. Press and hold the knob in.
  7. Light the pilot. Use the built-in igniter button or a long lighter, as the label directs.
  8. Keep holding. Hold the knob for the time on the label, often about a minute after the flame lights, so the thermocouple warms up.
  9. Release slowly. If the pilot stays lit, turn the knob to On and replace the panel.
  10. Turn the power back on. Then set the thermostat.
  11. If it goes out, wait the full time and try once more. After two tries, stop.

When to Stop

Stop and do not try again if:

  • You smell gas. Do not light anything. Leave the house without touching switches or the thermostat, and call PG&E from outside. Once PG&E says the house is safe, call us.
  • The flame is yellow, large, or sooty, or flames roll out of the burner area.
  • A CO alarm sounds. Get everyone outside into fresh air and call 911.
  • The label is missing or unreadable.
  • The pilot goes out again after your second try. Something is causing it, and relighting will not fix it.

When to Call

Call us if the pilot will not stay lit after two careful tries, if the burners light and then drop out, if the igniter never glows, or if you would simply rather not work around a gas appliance. Our furnace and heating repair team will find out why it keeps going out and tell you what failed ($89 service call). If you are in Sacramento, see furnace repair in Sacramento.

If your furnace has a standing pilot and keeps giving you trouble, it is also worth a conversation about age. A new furnace uses electronic ignition rather than a flame burning all day, and we install Amana. See furnace installation and replacement to learn about your options.

Before and after of an old furnace cabinet replaced by a new air handler with wrapped ductwork
Before and after: an old furnace cabinet with torn insulation hanging around the duct (left) and a replacement unit with wrapped ductwork and a yellow label (right).

Call Bronco at 916-675-1062, Monday to Friday, 8 to 5. Tell us what the furnace is doing.

Monday to Friday, 8am to 5pm.

A Heater Out In Cold Weather

When the heat goes out in cold weather, how the call is handled matters. This is a Google review from a Bronco customer whose heater went out, word for word.

Heater out in chilly weather

★★★★★

“Our heater had gone out during these chilly temperatures, and while some companies might not have treated it with urgency, Jennifer absolutely did. … Phil arrived, bright and early, he’s a friendly and easy-to-talk-to guy who took the time to clearly explain the issue and what needed to be done.”

Ana FM, Google review

Frequently Asked Questions

Is it safe to relight a furnace pilot light myself?

Yes, if you smell no gas, the label gives instructions, and you follow them exactly. If the pilot will not stay lit after two tries, stop and call a technician rather than repeating the steps.

That usually means the thermocouple is not generating enough current to hold the gas valve open. It may be worn, sooty, or out of position in the flame. It is a small part, but replacing it involves gas connections, so leave it to a technician.

Mostly blue, steady, and wrapping around the tip of the thermocouple. A yellow, orange, or flickering flame often means a dirty orifice or a combustion problem and should be checked.

Check for drafts first, then relight it once by the label. If it keeps going out, the cause is usually the thermocouple, the orifice, or the gas valve, and all three need a technician.